Project: ATE Tester Pogo Pin DUT Board

 

 

 

Design Services Performed:

Description:

Many ATE test systems use Pogo Pins to connect the load boards to the DUT boards. These boards are typically outsourced to people who have lot's of digital experience but very little RF experience. This simple board was originally designed by one of those places. Since the designed had no RF experience they did not understand what kind of structure to use for the 50 ohm traces and they had no idea of how to guarantee phase matching between the outputs - this resulted in a poorly functioning design that cost over $500 per board for the end use customer.

In redesigning the board I used a co-planer waveguide over ground structure for it's low crosstalk and excellent manufacturability - combined with designing proper impedance matching for the Pogo pins and the DUT connectors to insure > 25 dB return loss for each path. Since the board was used as an I/O stimulus for I/Q signals the phase of each path was also matched to better than 0.3 degrees at 100 MHz.

The resulting board was fabricated on the proper material for the frequency range considered and cost $50.00 in quantity.

  • DUT Boards for ATE equipment with proper consideration of impedance, phase matching and manufacturing costs.
  • > 25 dB return loss on all ports.
  • > 50 dB port to port isolation.
  • RF network analyzer and TDR verification of phase match and impedance match.
  • Low manufacturing costs.
  • 10:1 cost reduction for the end use customer with better performance.

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