Project: Six Output Custom Power Supply Tester

 

 

Design Services Performed:

Description:

Most OEM's realize the value of being able to test at the subsystem level, but most don't realize just how cheaply and fast a small dedicated power supply tester can be built - so they don't even try. In the critical start-up phase of any major project launch, when all the various parts are coming together for the first time, it's very critical to be able to monitor the quality of complex subsystems. This is especially important when little experience exists for new suppliers. In my experience many give quality little thought and they must be monitored from the start until a solid record of performance is established.

A small system like this that uses a cheap (or even scrap) PC as a controller, a leveraged data acquisition controller - like my PIC DAS, a programmable input source and Multimeter. The relay multiplexer and electronic, constant current load bank are built breadboard style, throw in a test program written in VEE and Viola! A complete turn-key test system built in a day or two. Try to beat that for cost effectiveness!

  • PIC DAS based control for fast / leveraged design.
  • 60 watt, Six output test station.
  • Plug in test head for manufacturing line flexibility and use by many supply designs.
  • Uses what is hard to build, but easy to buy - Programmable input source, DVM
  • Leverages what is expensive to buy but easy to build - DVM Switching Matrix and constant current loads.
  • VEE test program using highly leveraged routines.
  • Quick - Accurate - Cost effective test!

 

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